Full service for National and International Production Line Setup to the Highest Standard
We plan and build factories, production lines, and production machines including the infrastructure with our specialists. We carry out modernization, optimization and servicing measures. The primary goal of setting up a production line is:
On Schedule Start of Production at a Fixed Price.
Complete Installation Services for Setting Up a Production Line:
MES stands for factory planning, production set-up and production relocation services: within the business site, nationally or internationally. The MES team is committed to achieving this goal and consists of specialists from the following areas:
- Process technology
- Mechanical engineering
- Electrical engineering
- Automation technology
- Machine safety
With our team we pay due consideration to all system components and auxiliary systems. To this end interfaces are handled by one single source and cost-effective system performance is possible so that the Start of Production goal can be achieved.
Your Contact Person
MES sets up production lines all over the world for the following industries:
- Plastics industry
- Paper industry
- Textile industry
- Automotive industry
- Automotive parts suppliers
- Metal and electrical industry
Types of machines
- Printing machines
- Coating and laminating machines
- Extrusion lines
- Tenter frames
- Drying machines
- Dosing and mixing machines
- Presses
- Auxiliary machines
- Thermal oil systems
- Boiler plants
- Exhaust purification systems
Production set-up – the sequence at a glance:
- Preparations for installation (analysis of all steps to be carried out until Start of Production)
- Construction work
- Setting up the installation site
- Delivery of installation parts
- Mechanical installation
- Electrical installation
- Final cleaning
- Start-up
- Final inspections
- Start of production/Breaking in of machines
Comprehensive factory planning activities (production lines, auxiliary systems, buildings) have been carried out beforehand.
Preparations for installation – usual steps:
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- Preparation of foundation (measurement, construction)
- Assure infrastructure (power, cranes, forklifts, human resources, local suppliers, etc.)
- Apply for permit
- Prepare supply systems (power, gas, water, refrigeration, air)
- Assure waste disposal system
- See “Factory Planning” for more services within the scope of installation preparations
Critical factors for meeting the deadline for completion include:
- Plant foundations
- Licenses/Permits
- Energy supply
Installation – usual services
- Structural steel installation
- Component assembly
- Pipeline installation
- Installation of electrical control cabinet
- Installation of measurement technology
- Wiring
- Connection of control cabinets
- Connection of supply systems
- Connection of exhaust systems
- Adjustment and leveling of components
- Filling of systems with oil, lubricants
Commissioning / Testing / Training
- Inspection of safety equipment
- Functional test of individual units
- Functional test of control units and drives
- Rotational direction check
- Setting/Adjustment of pneumatic and hydraulic equipment
- Signal exchange test
- Plant commissioning with production material
- Optimization of control systems
- Start-up / Run down tests and safety criteria test
- System optimization, depending on recipes
- Acceptance test
- Training and instruction of operating personnel
Thomas Steinwachs
Head of Service